EPA Says It Plans to Withdraw Approval for Chevron’s Plastic-Based Fuels That Are Likely to Cause Cancer

by Sharon Lerner

ProPublica is a nonprofit newsroom that investigates abuses of power. Sign up to receive our biggest stories as soon as they’re published.

The U.S. Environmental Protection Agency is planning to withdraw and reconsider its approval for Chevron to produce 18 plastic-based fuels, including some that an internal agency assessment found are highly likely to cause cancer.

In a recent court filing, the federal agency said it “has substantial concerns” that the approval order “may have been made in error.” The EPA gave a Chevron refinery in Mississippi the green light to make the chemicals in 2022 under a “climate-friendly” initiative intended to boost alternatives to petroleum, as ProPublica and The Guardian reported last year.

An investigation by ProPublica and The Guardian revealed that the EPA had calculated that one of the chemicals intended to serve as jet fuel was expected to cause cancer in 1 in 4 people exposed over their lifetime.

The risk from another of the plastic-based chemicals, an additive to marine fuel, was more than 1 million times higher than the agency usually considers acceptable — so high that everyone exposed continually over a lifetime would be expected to develop cancer, according to a document obtained through a public records request. The EPA had failed to note the sky-high cancer risk from the marine fuel additive in the agency’s document approving the chemical’s production. When ProPublica asked why, the EPA said it had “inadvertently” omitted it.

Although the law requires the agency to address unreasonable risks to health if it identifies them, the EPA’s approval document, known as a consent order, did not include instructions on how the company should mitigate the cancer risks or multiple other health threats posed by the chemicals other than requiring workers to wear gloves.

After ProPublica and The Guardian reported on Chevron’s plan to make the chemicals out of discarded plastic, a community group near the refinery in Pascagoula, Mississippi, sued the EPA in the U.S. Court of Appeals for the District of Columbia Circuit. The group, Cherokee Concerned Citizens, asked the court to invalidate the agency’s approval of the chemicals.

Over several months when ProPublica and The Guardian were asking questions about the plastic-based chemicals, the EPA defended its decision to permit Chevron to make them. But in the motion filed on Sept. 20, the agency said it would reconsider its previous position. In a declaration attached to the motion, Shari Barash, director of the EPA’s New Chemicals Division, explained the decision as based on “potential infirmities with the order.”

Barash also wrote that the agency had used conservative methods when assessing the chemicals that resulted in an overestimate of the risk they pose. The EPA’s motion said the agency wants to reconsider its decision and “give further consideration to the limitations” of the risk assessment as well as the “alleged infirmities” identified by environmental groups.

Asked last week for an accurate estimate of the true risk posed by the chemicals, the EPA declined to respond, citing pending litigation. The EPA also did not respond when asked why it did not acknowledge that its approval may have been made in error during the months that ProPublica was asking about it.

Chevron, which has not begun making the chemicals, did not respond to a question about their potential health effects. The company emailed a statement saying that “Chevron understands EPA told the court that the agency had over-estimated the hazards under these permits.”

As ProPublica and The Guardian noted last year, making fuel from plastic is in some ways worse for the climate than simply creating it directly from coal, oil or gas. That’s because nearly all plastic is derived from fossil fuels, and additional fossil fuels are used to generate the heat that turns discarded plastic into fuels.

Katherine O’Brien, a senior attorney at Earthjustice who is representing Cherokee Concerned Citizens in its suit, said she was concerned that, after withdrawing its approval to produce the chemicals, the EPA might again grant permission to make them, which could leave her clients at risk.

“I would say it’s a victory with vigilance required,” O’Brien said of the EPA’s plan to withdraw its approval. “We are certainly keeping an eye out for a new decision that would reapprove any of these chemicals.”

This content originally appeared on ProPublica and was authored by by Sharon Lerner.